2 Wheelar EV Charging System

Electric Vehicle Supply Equipment (EVSE) or charging equipment are prerequisite for electric vehicle (EV) adoption by vehicle owners. Various countries adopted different approaches and business models for creation of EVSE ecosystem with mixed results. As India is gearing up to unleash an EV revolution, few key questions related to EVSE continues to haunt the stakeholders in the EV space:

2 Wheelar EV-Charging System

The future V2G ?

Vehicle-to-grid (V2G) describes a system in which plug-in electric vehicles, such as electric cars (BEV) and plug-in hybrids (PHEV), communicate with the power grid to sell demand response services by either returning electricity to the grid or by throttling their charging rate

• Since at any given time 95 percent of cars are parked, the batteries in electric vehicles could be used to let electricity flow from the car to the electric distribution network and back. This represents an estimated value to the utilities of up to $4,000 per year per car.




The electric vehicle service equipment for most modern EVs is a simple system that monitors and controls the high voltage power path from the grid to the vehicle. The actual AC/DC conversion and charging is all handled within the vehicle. The term level 1 an level 2 categorize the charger by its power delivery capability. A level 1 charger is limited to single phase 120V and 16A (a common US household outlet) while a level 2 charger uses 240V split phase up to 80A. These differences are largely expressed in the electromechanical components of the EVSE, and not in the electronics.


DC Charging (Pile) Station

2-Wheelar EV Charging System

An SAE J1772 level 3 DC EVSE differs greatly from the common level 1 and level 2 standard. The level 3 contains it’s own high voltage AC-DC power supply, which will bypass the one on the vehicle to provide very high power charge levels. These are typically on the order of 200–450VDC and 200A (up to 90kW). The incredibly high charge rate for DC chargers requires significant changes from the level 1 and 2 requirements. The DC source for these is typically a local storage medium capable of delivering the large instantaneous power for charging, and then recharged at a lower rate from the grid. The pilot communication is also insufficient since the EVSE and vehicle need to be in constant communication regarding charge status and power requests. There are various communication standards competing for this, but Power Line Communication is the current front runner.




System Requirements


Microcontroller will communicate with the vehicle and control power delivery subsystems. The MCU can also integrate HMI and communications functions if needed.
Relay / Gate Driver is used to control the high power relays or contactors that will enable power flow to the vehicle
Flux-gate sensors or shunt resistors for Current sensing to enable realtime power usage monitoring Digital Power Controller enables higher efficiency power delivery and better current control vs a traditional DC-DC controller
Charge Management System helps to control the charging of local energy storage Communications via CAN or PLC to the vehicle

Design Features

PUBLIC STATION CHARGING

Charging stations for electric vehicles may not need much new infrastructure in developed countries, less than delivering a new alternative fuel over a new network.[18] The stations can leverage the existing ubiquitous electrical grid and home recharging is an option, since most driving is local over short distances which reduces the need for charging mid-trip. For example, in the United States, 78% of commutes are less than 40 miles (64 km) round-trip.[19] Nevertheless, longer drives between cities and towns require a network of public charging stations or another method to extend the range of electric